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American Electric Power - Mitchell Plant Lime Unloader and River Dredging

Owner: American Electric Power
Location: Cresap, WV
Expertise Provided: Design-Build Marine, Structural, Geotechnical

This project included the design of twenty steel sheet pile river cells and associated dredging as part of a new lime barge unloading facility at the Mitchell Power Generating Station located on the Ohio River. The river cells are designed to moor and maneuver a raft of barges while being unloaded. A hydraulic "E-Crane" equipped with a grab bucket is located on top of one of the river cells and is used to remove the crushed limestone from the barges. This material is fed into a series of hoppers and conveyors that carry the product into the power station where it is ground to a powder then injected into the boiler flue gas to reduce sulfur emissions. The by-product of this process is gypsum, which is conveyed back to the facility and loaded into barges for shipment and further processing.

Challenges Encountered:
  • Preparing a structural design with the goal of keeping the quantities of materials within the Contractor's initial budget estimate.
  • Establishing the design criteria for the berthing, breasting and mooring cells based on industry standards and Owner's specific river barge requirements.
  • Completing the design and construction to accommodate the Owner's aggressive schedule.
 
 
 
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